LV ABC (Self Supporting & Supporting Core)

Application

Aerial Bundle Cable (ABC cable) is a very innovative concept for overhead power distribution as compared to the conventional bare conductor overhead distribution system.

It provides higher level of safety and reliability, lower power losses and ultimate system economy by reducing installation, maintenance and operative cost.

LV Aerial Bundle Cables are designed to supply 600/1000 volt aerial service for temporary service at construction sites, as a service drop (power pole to service entrance), as a secondary cable (pole to pole) or street lighting.

This over-head cable provides reinforced insulation acc. IEC 61140 and fulfill therefore Class II acc. IEC 61140. It is not flame retardant. But this could be if requested change to a flame retardant cable.

Standard

International Electrotechnical Commission International Standards- TNB Specification(IEC 60502)

Australia New Zealand Standard-AS/NZS 3560-1 standards

French Standard-NFC 33-209

HD 626 S1

British Standard-BS 7870

MV ABC (3.8/6.6kV-19/33kV)LV & MV Aerial Bundle Cable (ABC) Overhead Distribution Lines

Application

Aerial bundled cables are mainly used for secondary overhead lines on poles or as feeders to residential premises.

Standard

International Electrotechnical Commission International Standards-IEC 60502

Australia New Zealand Standard-AS/NZS 3599-1 standards

Construction of Aerial Bundle Cable (ABC Cable)

Item

Core

Drawing

Component Description

Low Voltage Aerial Bundle Cable
(LV ABC Cable)

1 Core

– Conductor: Aluminium or Aluminium Alloy
– Insulation: PE, PVC, XLPE or HDPE
– Messenger Wire (if applicable): Galvanized Steel or Aluminium Alloy

2 Core

– Conductor: Aluminium or Aluminium Alloy
– Insulation: PE, PVC, XLPE or HDPE
– Messenger Wire: Galvanized Steel or Aluminium Alloy

3 Core

– Conductor: Aluminium or Aluminium Alloy
– Insulation: PE, PVC, XLPE or HDPE
– Messenger Wire: Galvanized Steel or Aluminium Alloy
– Neutral Conductor (optional): Aluminium or Aluminium Alloy

4 Core

– Conductor: Aluminium or Aluminium Alloy
– Insulation: PE, PVC, XLPE or HDPE
– Messenger Wire: Galvanized Steel or Aluminium Alloy
– Neutral Conductor: Aluminium or Aluminium Alloy

5 Core

– Conductor: Aluminium or Aluminium Alloy
– Insulation: PE, PVC, XLPE or HDPE
– Messenger Wire: Galvanized Steel or Aluminium Alloy
– Neutral Conductor: Aluminium or Aluminium Alloy
– Additional Grounding Conductor (if applicable): Copper or Aluminium

6 Core

More cores are all Avilable, Please feel free to contact Xinfeng Cable.

Medium Voltage Aerial Bundle Cable
(MV ABC Cable)

1 Core

– Conductor: Aluminium or Aluminium Alloy
– Conductor Shield: Extruded Semi-Conductive Compound
– Insulation: PE, PVC, XLPE or HDPE
– Insulation Shield: Extruded Semi-Conductive Compound
– Screening: Copper Tape
– Outer Sheath: UV Stabilized PE (Polyethylene) or PVC (Polyvinyl Chloride
– Messenger Wire: Galvanized Steel or Aluminium Alloy (if self-supporting)

3 Core + Messenger Wire

– Conductor: Aluminium or Aluminium Alloy
– Conductor Shield: Extruded Semi-Conductive Compound
– Insulation: PE, PVC, XLPE or HDPE
– Insulation Shield: Extruded Semi-Conductive Compound
– Screening: Copper Tape
– Outer Sheath: UV Stabilized PE (Polyethylene) or PVC (Polyvinyl Chloride
– Messenger Wire: Galvanized Steel or Aluminium Alloy (if self-supporting)

Parameter

0.6/1kv IEC 60502&TNB

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
1×16+1x 25 RM	6.4	61	15.3	160
3×16+1x 25 RM	6.4	61	19.0	290
3×25+1x 25 RM	6.4	84	23.2	400
3×35+1x 25 RM	6.4	104	25.6	500
3×50+1x 35 RM	8.9	129	30.0	680
3×70+1x 50 RM	12.1	167	34.9	920
3×95+1x 70 RM	18.0	209	40.6	1270
3×120+1x 70 RM	18.0	246	44.1	1510
3×150+1x 95 RM	24.2	283	49.2	1870
3×185+1×120 RM	30.8	332	54.9	2340
3×25+1×25+1×16 RM	6.4	84	23.2	470
3×35+1×25+1×16 RM	6.4	104	25.6	560
3×50+1×35+1×16 RM	8.9	129	30.0	740
3×70+1×50+1×16 RM	12.1	167	34.9	980
3×95+1×70+1×16 RM	18.0	209	40.6	1330
3×120+1×70+1×16 RM	18.0	246	44.1	1580
3×150+1×95+1×16 RM	24.2	283	49.2	1940
3×185+1×120+1×16 RM	30.8	332	54.9	2410

0.6/1kv AS/NZS 3560.1

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
2×16 RM	4.4	78	15.0	140
2×25 RM	7.0	105	17.6	210
2×35 RM	9.8	125	19.6	270
2×50 RM	11.4	150	22.8	370
2×95 RM	15.3	230	30.6	680
3×25 RM	8.8	97	19.0	310
3×35 RM	9.8	120	21.1	410
3×50 RM	11.4	140	24.6	550
4×16 RM	8.8	74	18.1	290
4×25 RM	14.0	97	21.2	410
4×35 RM	19.6	120	23.7	550
4×50 RM	28.0	140	27.5	740
4×70 RM	39.2	175	31.9	1000
4×95 RM	53.2	215	36.9	1370
4×120 RM	67.2	250	40.6	1690
4×150 RM	84.0	280	43.9	2020

0.6/1kv DES/LVC/ABC&IEC 60502

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
4×25 RM	3.5	84	21.5	420
4×35 RM	4.9	104	23.9	550
4×120+1×25 RM	16.8	246	43.8	1800
4×185+1×25 RM	25.9	332	50.7	2700

0.6/1kv NFC 33-209

No. of Conductor and Cross Section Area	Phase Core				Neutral Core				Street Lighting Core				Complete Cable
	No. and Section Area	No. of Wire	Dia. of Conductor (Approx.)	Insulation Thickness	No. and Section Area	No. of Wire	Dia. of Conductor (Approx.)	Insulation Thickness	No. and Section area	No. of Wires	Diameter of conductor	Insulation Thickness	Overall Diameter (Approx.)	Weight (Approx.)


mm2	mm2	No.	mm	mm	mm2	No.	mm	mm	mm2	No.	mm	mm	mm	kg/km
2X10	2X10	7		1.0
2x16	2x16	7	4.8	1.2	-	-	-	-	-	-	-	-	14.2	126
2x25	2x25	7	6.0	1.4	-	-	-	-	-	-	-	-	17.6	194
2x35	2x35	7	7.0	1.6	-	-	-	-	-	-	-	-	20.4	266
2x50	2x50	7	8.1	1.6	-	-	-	-	-	-	-	-	22.6	341
4x16	4x16	7	4.8	1.2	-	-	-	-	-	-	-	-	17.2	252
4x25	4x25	7	6.0	1.4	-	-	-	-	-	-	-	-	21.2	388
4x35	4x35	7	7.0	1.6	-	-	-	-	-	-	-	-	24.6	533
3x25+54.6	3x25	7	6.0	1.4	1x54.6	7	9.45	1.6	-	-	-	-	23.6	496
3x25+54.6+1x16	3x25	7	6.0	1.4	1x54.6	7	9.45	1.6	1x16	7	4.8	1.2	24.9	560
3x25+54.6+2x16	3x25	7	6.0	1.4	1x54.6	7	9.45	1.6	2x16	7	4.8	1.2	26.6	624
3x35+54.6	3x35	7	7.0	1.6	1x54.6	7	9.45	1.6	-	-	-	-	26.1	604
3x35+54.6+1x16	3x35	7	7.0	1.6	1x54.6	7	9.45	1.6	1x16	7	4.8	1.2	27.2	668
3x35+54.6+2x16	3x35	7	7.0	1.6	1x54.6	7	9.45	1.6	2x16	7	4.8	1.2	28.7	732
3x50+54.6	3x50	7	8.1	1.6	1x54.6	7	9.45	1.6	-	-	-	-	28.1	716
3x50+54.6+1x16	3x50	7	8.1	1.6	1x54.6	7	9.45	1.6	1x16	7	4.8	1.2	28.9	780
3x50+54.6+2x16	3x50	7	8.1	1.6	1x54.6	7	9.45	1.6	2x16	7	4.8	1.2	30.3	844
3x70+54.6	3x70	12	10.0	1.8	1x54.6	7	9.45	1.6	-	-	-	-	32.2	940
3x70+54.6+1x16	3x70	12	10.0	1.8	1x54.6	7	9.45	1.6	1x16	7	4.8	1.2	32.7	1004
3x70+54.6+2x16	3x70	12	10.0	1.8	1x54.6	7	9.45	1.6	2x16	7	4.8	1.2	33.8	1068
3x70+54.6+1x25	3x70	12	10.0	1.8	1x54.6	7	9.45	1.6	1x25	7	6.0	1.4	33.6	1038
3x70+54.6+2x25	3x70	12	10.0	1.8	1x54.6	7	9.45	1.6	2x25	7	6.0	1.4	35.5	1137
3x70+70	3x70	12	10.0	1.8	1x70	7	10.20	1.5	-	-	-	-	32.1	970
3x70+70+1x16	3x70	12	10.0	1.8	1x70	7	10.20	1.5	1x16	7	4.8	1.2	32.5	1035
3x70+70+2x16	3x70	12	10.0	1.8	1x70	7	10.20	1.5	2x16	7	4.8	1.2	33.6	1099
3x95+70	3x95	19	11.7	1.8	1x70	7	10.20	1.5	-	-	-	-	35.6	1212
3x95+70+1x16	3x95	19	11.7	1.8	1x70	7	10.20	1.5	1x16	7	4.8	1.2	35.7	1276
3x95+70+2x16	3x95	19	11.7	1.8	1x70	7	10.20	1.5	2x16	7	4.8	1.2	36.6	1340
3x120+70	3x120	19	13.0	1.8	1x70	7	10.20	1.5	-	-	-	-	38.0	1439
3x120+70+1x16	3x120	19	13.0	1.8	1x70	7	10.20	1.5	1x16	7	4.8	1.2	37.8	1503
3x120+70+2x16	3x120	19	13.0	1.8	1x70	7	10.20	1.5	2x16	7	4.8	1.2	38.6	1567
3x150+70	3x150	19	14.4	1.7	1x70	7	10.20	1.5	-	-	-	-	40.2	1650
3x150+70+1x16	3x150	19	14.4	1.7	1x70	7	10.20	1.5	1x16	7	4.8	1.2	39.8	1714
3x150+70+2x16	3x150	19	14.4	1.7	1x70	7	10.20	1.5	2x16	7	4.8	1.2	40.4	1778
3x120+95	3x120	19	13.0	1.8	1x95	19	12.50	1.6	-	-	-	-	39.5	1526
3x120+95+1x16	3x120	19	13.0	1.8	1x95	19	12.50	1.6	1x16	7	4.8	1.2	39.5	1590
3x120+95+2x16	3x120	19	13.0	1.8	1x95	19	12.50	1.6	2x16	7	4.8	1.2	39.8	1654
3x150+95	3x150	19	14.4	1.7	1x95	19	12.50	1.6	-	-	-	-	41.7	1736
3x150+95+1x16	3x150	19	14.4	1.7	1x95	19	12.50	1.6	1x16	7	4.8	1.2	41.7	1800
3x150+95+2x16	3x150	19	14.4	1.7	1x95	19	12.50	1.6	2x16	7	4.8	1.2	41.6	1865

0.6/1kv HD 626 S1

Number of cores x nominal cross section	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	kN	A	mm	kg/km
2x 16 RM	1,910	2,5	72	147
2x 25 RM	1,200	4,0	107	208
2x 35 RM	0,868	5,5	132	277
2x 50 RM	0,641	8,0	165	361
4x 16 RM	1,910	2,5	72	286
4x 25 RM	1,200	4,0	107	430
4x 35 RM	0,868	5,5	132	553
4x 50 RM	0,641	8,0	165	746
4x 70 RM	0,443	10,7	205	1009
4x 95 RM	0,320	13,7	240	1332
4x 120 RM	0,253	18,6	290	1632
4x 35 + 1x 35 RM	0,868/0,868	5,5/5,5	132/132	694
4x 50 + 1x 25 RM	0,641/1,200	8,0/4,0	165/107	814
4x 50 + 1x 35 RM	0,641/0,868	8,5/5,5	165/132	845
4x 70 + 1x 25 RM	0,443/1,200	10,7/4,0	205/107	1105
4x 70 + 2x 25 RM	0,443/1,200	10,7/4,0	205/107	1217
4x 70 + 1x 35 RM	0,443/0,868	10,7/5,5	205/132	1150
4x 70 + 2x 35 RM	0,443/0,868	10,7/5,5	205/132	1289
4x 95 + 1x 25 RM	0,320/1,200	13,7/4,0	240/107	1438
4x 95 + 1x 35 RM	0,320/0,868	13,7/5,5	240/132	1467
4x 95 + 2x 25 RM	0,320/1,200	13,7/4,0	240/107	1544

0.6/1kv BS 7870-5

Number of cores x nominal cross section	max. conductor- resistance	min. breaking load of conductor strand	Current rating in the air	Outer diameter	Total weight
mm^2	Ohm/km	kN	A	mm	kg/km
1x 16 RM	1,910	2,5	72	80	74
1x 25 RM	1,200	4,0	107	90	106
1x 35 RM	0,868	5,5	132	105	138
1x 50 RM	0,641	8,0	165	118	182
1x 70 RM	0,443	10,7	205	130	252
1x 95 RM	0,320	13,7	240	154	333
1x 120 RM	0,253	18,6	290	170	408
1x 150 RM	0,206	23,2	334	190	502
1x 185 RM	0,164	28,7	389	210	611
1x 240 RM	0,125	37,2	467	240	801
2x 16 RM	1,910	2,5	72	156	147
2x 25 RM	1,200	4,0	107	180	208
2x 35 RM	0,868	5,5	132	200	277
2x 50 RM	0,641	8,0	165	235	361
2x 70 RM	0,443	10,7	205	254	505
2x 95 RM	0,320	13,7	240	303	666
2x 150 RM	0,206	23,2	334	380	1004
4x 16 RM	1,910	2,5	72	188	286
4x 25 RM	1,200	4,0	107	212	430
4x 35 RM	0,868	5,5	132	241	553
4x 50 RM	0,641	8,0	165	278	746
4x 70 RM	0,443	10,7	205	318	1009
4x 95 RM	0,320	13,7	240	378	1332
4x 120 RM	0,253	18,6	290	544	1632
4x 50 + 1x 25 RM	0,641/1,200	8,0/4,0	165/107	319	814
4x 50 + 1x 35 RM	0,641/0,868	8,5/5,5	165/132	319	845
4x 70 + 1x 25 RM	0,443/1,200	10,7/4,0	205/107	360	1105
4x 70 + 2x 25 RM	0,443/1,200	10,7/4,0	205/107	400	1217
4x 95 + 1x 25 RM	0,320/1,200	13,7/4,0	240/107	418	1438
4x 95 + 2x 25 RM	0,320/1,200	13,7/4,0	240/107	420	1544
4×120 + 1x 25 RM	0,253/1,200	18,6/4,0	290/107	590	2050

IEC 60502 6.35/11 kV

Number of Cores x Nominal Cross Section	Phase Conductor			Messenger Suspension Unit			Continuous current rating at 300C ambient temp
Number of Cores x Nominal Cross Section	Stranding	Nominal Sectional Area	Maximum Conductor Resistance	Stranding	Nominal Sectional Area	Breaking Load	Continuous current rating at 300C ambient temp
No.×mm^2	No.×mm	mm^2	Ω/Km	No.×mm	mm^2	KN	A
3X50 + 1X25	19/1.78	50	0.641	7/3.0	50	60	116
3X70 + 1X50	19/.14	70	0.443	7/3.15	50	62	210
3X95+ 1X50	19/2.52	95	0.32	7/3.0	50	60	173
3X185+1X120	37/2.52	185	0.164	7/4.67	120	150	259
3X150 +1X50	37/2.25	150	0.206	7/3.15	50	62	365
3X240 +1X50	61/2.25	240	0.125	7/3.15	50	62	500

IEC 60502 19/33 kV

Number of Cores x Nominal Cross Section	Phase Conductor			Messenger Suspension Unit			Continuous current rating at 300C ambient temp
Number of Cores x Nominal Cross Section	Stranding	Nominal Sectional Area	Maximum Conductor Resistance	Stranding	Nominal Sectional Area	Breaking Load	Continuous current rating at 300C ambient temp
No.×mm^2	No.×mm	mm^2	Ω/Km	No.×mm	mm^2	KN	A
3X50 + 1X50	19/1.78	50	0.641	7/3.0	50	60	165
3X150+ 1X50	37/2.25	150	0.206	7/3.0	50	60	315
3X185+1X70	37/2.52	185	0.164	7/3.57	70	91	355
3X70 +1X50	19/2.14	7	0.443	7/3.15	50	62	250
3X150 +1X50	37/2.25	150	0.206	7/3.15	50	62	370

AS/NZS 3599 Part 1 6.35/11 KV Al/XLPE /HDPE Non-Screened

Number of Cores x Nominal Cross Section	Phase Conductor				Messenger Suspension Unit	Nominal Sectional Area	Breaking Load
Number of Cores x Nominal Cross Section	Diameter of Conductor	Thickness of Insulation	Thickness of Insulation Screen	Thickness of Sheath	Stranding	Nominal Sectional Area	Breaking Load
No.×mm^2	mm	mm	mm	mm	No.×mm	mm^2	KN
3×35	6.9	3.4	0.8	1.2	7/4.75	52.4	1370
3×50	8.1	3.4	0.8	1.2	7/4.75	54.6	1530
3×70	9.7	3.4	0.8	1.2	7/4.75	57.8	1790
3×95	11.4	3.4	0.8	1.2	7/4.75	61.3	2100
3×120	12.8	3.4	0.8	1.2	19/3.50	67.3	2540
3×150	14.2	3.4	0.8	1.2	19/3.50	70.1	2840
3×185	15.7	3.4	0.8	1.2	19/3.50	73.1	3190

AS/NZS 3599 Part 1 6.35/11 kV AL/XLPE /CWS/HDPE Screened

Number of Cores x Nominal Cross Section	Diameter of Conductor	Thickness of Insulation	Thickness of Insulation Screen	Copper Wire Screen Stranding	Thickness of Sheath	Galvanized Steel Wire Stranding	Nominal Sectional Area	Breaking Load
No.×mm^2	mm	mm	mm	No.×mm	mm	No.×mm	mm^2	KN
Light Duty Screen
3×35	6.9	3.4	0.8	25/0.85	1.8	7/2.00	54.1	1820
3×35	6.9	3.4	0.8	25/0.85	1.8	19/2.00	58.1	2130
3×50	8.1	3.4	0.8	25/0.85	1.8	19/2.00	60.4	2300
3×70	9.7	3.4	0.8	25/0.85	1.8	19/2.00	63.6	2570
3×95	11.4	3.4	0.8	25/0.85	1.8	19/2.00	67.0	2900
3×120	12.8	3.4	0.8	25/0.85	1.8	19/2.00	69.8	3190
3×150	14.2	3.4	0.8	25/0.85	1.9	19/2.00	73.0	3530
3×185	15.7	3.4	0.8	25/0.85	1.9	19/2.00	76.0	3890
Heavy Duty Screen
3×35	6.9	3.4	0.8	40/0.85	1.8	7/2.00	54.1	2050
3×35	6.9	3.4	0.8	40/0.85	1.8	19/2.00	58.1	2360
3×50	8.1	3.4	0.8	23/1.35	1.8	19/2.00	62.4	2820
3×70	9.7	3.4	0.8	32/1.35	1.8	19/2.00	65.6	3440
3×95	11.4	3.4	0.8	39/1.35	1.8	19/2.00	69.0	4030
3×120	12.8	3.4	0.8	39/1.35	1.8	19/2.00	71.8	4320
3×150	14.2	3.4	0.8	39/1.35	1.9	19/2.00	75.0	4670
3×185	15.7	3.4	0.8	39/1.35	1.9	19/2.00	78.0	5020

AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /HDPE Non-Screened

Number of Cores x Nominal Cross Section	Phase Conductor				Messenger Suspension Unit	Nominal Sectional Area	Breaking Load
Number of Cores x Nominal Cross Section	Diameter of Conductor	Thickness of Insulation	Thickness of Insulation Screen	Thickness of Sheath	Stranding	Nominal Sectional Area	Breaking Load
No.×mm^2	mm	mm	mm	mm	No.×mm	mm^2	KN
3×35	6.9	5.5	0.8	1.2	7/4.75	61.0	1780
3×50	8.1	5.5	0.8	1.2	7/4.75	63.3	1970
3×70	9.7	5.5	0.8	1.2	7/4.75	66.5	2260
3×95	11.4	5.5	0.8	1.2	7/4.75	69.9	2600
3×120	12.8	5.5	0.8	1.2	19/3.50	75.9	3070
3×150	14.2	5.5	0.8	1.2	19/3.50	78.7	3390
3×185	15.7	5.5	0.8	1.2	19/3.50	81.7	3760

AS/NZS 3599 Part 1 12.7/22 kV AL/XLPE /CWS/HDPE Screened

Number of Cores x Nominal Cross Section	Diameter of Conductor	Thickness of Insulation	Thickness of Insulation Screen	Copper Wire Screen Stranding	Thickness of Sheath	Galvanized Steel Wire Stranding	Nominal Sectional Area	Breaking Load
No.×mm^2	mm	mm	mm	No.×mm	mm	No.×mm	mm^2	KN
Light Duty Screen
3×35	6.9	5.5	0.8	25/0.85	1.8	7/2.00	62.7	2280
3×35	6.9	5.5	0.8	25/0.85	1.8	19/2.00	66.7	2580
3×50	8.1	5.5	0.8	25/0.85	1.8	19/2.00	69.0	2780
3×70	9.7	5.5	0.8	25/0.85	1.9	19/2.00	72.6	3110
3×95	11.4	5.5	0.8	25/0.85	1.9	19/2.00	76.0	3460
3×120	12.8	5.5	0.8	25/0.85	2.0	19/2.00	79.2	3810
3×150	14.2	5.5	1.0	25/0.85	2.0	19/2.00	82.8	4230
3×185	15.7	5.5	1.0	25/0.85	2.1	19/2.00	86.2	4650
Heavy Duty Screen
3×35	6.9	5.5	0.8	40/0.85	1.8	7/2.00	62.7	2510
3×35	6.9	5.5	0.8	40/0.85	1.8	19/2.00	66.7	2810
3×50	8.1	5.5	0.8	23/1.35	1.8	19/2.00	71.0	3300
3×70	9.7	5.5	0.8	32/1.35	1.9	19/2.00	74.6	3970
3×95	11.4	5.5	0.8	39/1.35	1.9	19/2.00	78.0	4600
3×120	12.8	5.5	0.8	39/1.35	2.0	19/2.00	81.2	4950
3×150	14.2	5.5	1.0	39/1.35	2.0	19/2.00	84.8	5360
3×185	15.7	5.5	1.0	39/1.35	2.1	19/2.00	88.2	5790

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