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suspension clamp

Suspension Clamp

Suspension clamps are mainly used for overhead power lines. Wires are suspended from insulators or lightning conductors are suspended from pole towers through connection fittings.
Overview
Suspension clamps are mainly used for overhead power lines. Wires are suspended from insulators or lightning conductors are suspended from pole towers through connection fittings.
Traditional malleable cast iron clamps have the disadvantages of large hysteresis loss, large hole current loss, and bulky products. The aluminum alloy clamp has the advantages of extremely small hysteresis loss and eddy current loss, light weight, and convenient construction. It meets the requirements of energy saving and consumption reduction in the national power grid transformation and construction.
When the suspension clamp is used for aluminum stranded wire and steel core aluminum stranded wire, it can be wrapped with aluminum sheathing or protective wire to protect the wire. The applicable outer diameter of the wire includes wrappings.
The clamp body and pressure plate of the CGH aluminum alloy envolope-type overhanging clamp are made of high-strength aluminum alloy and have undergone heat treatment process. There is no hysteresis effect and it has energy saving effects. It is recommended to replace the high energy consumption XGU series malleable cast iron suspension clamps.
CGF corona-proof type suspension clamp adopts anti-halo design, especially suitable for 110KV and above lines. The clamp body and pressure plate are made of high-strength aluminum alloy, and have undergone heat treatment process, no hysteresis effect, and energy saving.
XTS & CTS type suspension clamps for twin jumper conductor are adopted melleable iron casting & aluminum alloy, respectively. They are especially suitable for more than 110KV overhead transimission line; after thermal treatment, they are of hysteresis-free & energy-saving efficiency.
The energy-saving products developed by our company have passed the inspection of the Quality Inspection and Testing Center of the Ministry of Electric Power Industry, meet the requirements of GB2314 and relevant standards, and have passed the national energy-saving certification.

Percentage of suspension clamp gripping force to rated tensile force of wire:
Wire Class Wire Structure(Aluminum Ratio) Percent
    >1.7 12
ACSR(Steel core aluminum stranded wire) 4.0-4.5 18
5.0-6.5 20
7.0-8.0 22
11.0-20.2 24
Steel stranded wire Ultimate strength 1176-1274 14
Aluminum stranded wire   30

Parameter
CGF Aluminum Alloy Corona-Proof Suspension Clamp
Type Equivalent model IMG Suitable for wire diameter range Main Dimensions(mm) Nominal failure load Reference weight
(including wrapped wrapped)(mm) H R C M (kN) (kg)
CGF-0734K CGF-5K IMG 1 Φ26.0 ~ 34.0 55 17 24 16 70 3
CGF-1040K Φ34.0 ~ 40.0 60 20 24 18 100 3.6
CGF-1046K CGF-6K Φ40.0 ~ 46.0 63 23 26 18 100 3.6
CGF-0734C CGF-5C IMG 2 Φ26.0 ~ 34.0 130 17 20 16 70 3.3
CGF-1040C Φ34.0 ~ 40.0 140 20 22 18 100 4.1
CGF-1046C CGF-6C Φ40.0 ~ 46.0 153 23 20 18 100 4.3

XT Jumper suspension clamp
Type Suitable for wire diameter range (including wrapper wrapped) (mm) Main Dimensions
(mm)
Reference weight(KG)
  B B1 Φ L1 L2 L
XT4-45300 Φ20.8 ~ 24.0 10 16 18 240 175 450 6.6  
XT4-45400 Φ24.0 ~ 28.0 10 16 18 240 175 450 6.6
 
Type Suitable for wire diameter range (including wrapper wrapped) (mm) Main Dimensions(mm) Reference weight (KG)
B B1 Φ L1 L2 L
XTF4-45300 Φ20.8 ~ 24.0 10 16 18 240 165 450 8.6  
XTF4-45400 Φ24.0 ~ 28.0 10 16 18 240 165 450 8.6

XLU Center Rotary Aluminum Alloy Suspension Clamp
Type Enterprise Standard model Suitable for wire diameter range (including wrapped wrapped)(mm) Main Dimensions(mm) Nominal failure load(kN)
H C R
  XLU-1 CLU-1 Φ8 ~ 14 113 20 7 40
XLU-2 CLU-2 Φ14 ~ 20 125 22 10 70
XLU-3 CLU-3 Φ20 ~ 26 145 28 13 80
XLU-4 CLU-4 Φ26 ~32 150 36 16
XLU-5 CLU-5 Φ32 ~ 38 160 42 19 100

XGJ Malleable Iron Casting Suspension Clamps
Type Suitable for wire diameter range (including wrapper wrapped) (mm) Main Dimensions(mm) Nominal failure load(kN)
H L R C
XGJ-2 Φ 11.0 ~ 13.0 75 300 7 18 40  
XGJ-3 Φ 13.1 ~ 18.0 75 300 11 27 40
XGJ-4 Φ 21.1 ~ 23.0 75 300 12 27 40
XGJ-5 Φ 23.0 ~ 43.0 80 390 18 38 70
XGJ-5A Φ 34.0 ~ 45.0 90 476 23 48 90
XGJ-5B Φ 34.0 ~ 45.0 90 476 23 48 90

CGH Aluminum Alloy Envelope Suspension Clamp
Type Equivalent model Suitable for wire diameter range (including wrapped wrapped)(mm) Main Dimensions(mm) Nominal failure load (kN) Reference weight (kg)
  CGH-0418 CGH-2 Φ Φ5.0 ~ 12.4 9 19 16 40 1.1
CGH-0422 CGH-3 HS-220 Φ12.4 ~ 20.0 11 22 16 40 1.4
CGH-0426 CGH-4 HS-280 Φ20.0 ~ 26.0 13 28 16 40 1.9
CGH-0734 CGH-5 HS-330 Φ26.0 ~ 34.0 17 36 16 70 2.5
CGH-0742 CGH-6 HS-370 Φ34.0 ~ 40.0 21 45 16 70 2.8
CGH-0746 CGH-7 HS-480 Φ40.0 ~ 46.0 23 48 16 70 3.2

XTS & CTS Suspension Clamps for Twin Jumper Conductor
Type IMG Suitable for Wire Diameter Range (Including Wrapped)(mm) Main Dimensions(mm) Nominal Failure Load Weight
Φ R L L1 M C h H    
XTS-2 IMG 1 25.0~31.0 18 16 200 56 16 19 62 77 40 5
XTS-2A IMG 1 17.0~21.0 18 11 200 50 16 19 57 76 40 4.5
XTS-2B IMG 1 21.0~27.0 18 14 200 52 16 19 59 77 40 5
CTS-2 IMG 2 17.0~27.0 18 14 200 52 / / 55 70 40 Φ
CTS-5 IMG 2 24.0~34.0 18 17 200 30 / / 55 70 40 3

XGU Trunion Type Fixing Suspension Clamp
Type Remark Suitable for Wire Diameter Range (Including Wrapped)(mm) Main Dimensions(mm) Nominal Failure Load(kN) Weight(kg)
H H1 L R C
XGU-1 Equivalent Model XGZ-4009 5.0~7.0 82 70 180 4 18 40 1.4
XGU-2 Equivalent Model XGZ-4014 7.1~13.0 82 70 200 7 22 40 1.5
XGU-3 Equivalent Model XGZ-4022 13.1~21.0 102 90 220 11 18 40 2
XGU-4   21.1~26.0 110 90 250 13.5 18 40 3
XGU-5A with Socket 23.0~33.0 157 140 300 17   70 5.7
XGU-5B with U Plate 23.0~33.0 137 120 300 17 20 70 5.4
XGU-6A with Socket 34.0~45.0 163 140 300 23   70 6.1
XGU-6B with U Plate 34.0~45.0 143 120 300 23 20 70 5.8
XGU-7B with U Plate 45.0~48.7 156 130 300 26 20 70 6.2

 

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